A method and apparatus for reacting a hydrocarbon containing feed stream
by steam methane reforming reactions to form a synthesis gas. The
hydrocarbon containing feed is reacted within a reactor having stages in
which the final stage from which a synthesis gas is discharged
incorporates expensive high temperature materials such as oxide dispersed
strengthened metals while upstream stages operate at a lower temperature
allowing the use of more conventional high temperature alloys. Each of
the reactor stages incorporate reactor elements having one or more
separation zones to separate oxygen from an oxygen containing feed to
support combustion of a fuel within adjacent combustion zones, thereby to
generate heat to support the endothermic steam methane reforming
reactions.