A method for reestablishing the electrical continuity of an electrically
conductive layer of a composite aircraft wing damaged by a lightning
strike or other mechanical event is disclosed in which a copper patch
replaced the damaged section of the electrically conductive layer
contained. The repair is performed by first removing any surfacers,
fasteners, and damaged electrically conductive layer to expose a portion
of the underlying composite skin. A copper patch having a copper foil
section coupled to an unsupported film adhesive is then introduced onto
an underlying composite skin opening contained within an undamaged
section of a copper foil grid and covered with resin-impregnated
fiberglass material. The film adhesive and resin-impregnated fiberglass
material are then cured and fasteners are then reinserted within the
fiberglass material, copper patch and underlying composite skin. The
surface of the composite wing is then reprimed and repainted to complete
the repair.