An improved process for the production of ultralow density, high specific
surface area gel products is provided which comprises providing, in an
enclosed chamber, a mixture made up of small particles of material
suspended in gas; the particles are then caused to aggregate in the
chamber to form ramified fractal aggregate gels. The particles should
have a radius (a) of up to about 50 nm and the aerosol should have a
volume fraction (f.sub.v) of at least 10.sup.-4. In preferred practice,
the mixture is created by a spark-induced explosion of a precursor
material (e.g., a hydrocarbon) and oxygen within the chamber. New
compositions of matter are disclosed having densities below 3.0 mg/cc.