Nonwoven fibrous webs comprise fibers of uniform diameter that vary in
morphology along their length. The variation provides longitudinal
segments that exhibit distinctive softening characteristics during a
bonding operation. Some segments soften under the conditions of the
bonding operation and bond to other fibers of the web, and other segments
are passive during the bonding operation. Webs as described can be formed
by a method that comprises a) extruding filaments of fiber-forming
material; b) directing the filaments through a processing chamber in
which the filaments are subjected to longitudinal stress; c) subjecting
the filaments to turbulent flow conditions after they exit the processing
chamber; and d) collecting the processed filaments; the temperature of
the filaments being controlled so that at least some of the filaments
solidify while in the turbulent field.