A method to achieve a controlled start-up temperature of an expoxidation
process which exceeds the maximum achievable temperature of the
epoxidation reactor relative to using an external heat source. The method
of the present invention employs an oxidation reaction within the reactor
to bring the temperature of the reactor to a temperature that is suitable
for conditioning a high selectivity catalyst. The method of the present
invention includes first bringing a reactor including a high selectivity
catalyst to a first temperature using the external heat source to the
reactor, while staying within the reactor design limitations and
maintaining a gas flow to the reactor that is within 25 to 100% of the
design rates. Once the reactor has achieved the first temperature, at
least an olefin, e.g., ethylene, and then oxygen are introduced to the
reactor feed gas. The olefin and oxygen concentrations are adjusted to
have a heat of reaction that will allow raising the reactor gas flow to
100% of design and then have sufficient heat of reaction to raise the
reactor temperature to a second temperature which is greater than the
first temperature and greater than the temperature of the reactor
achievable by the external heat source.