The present invention is a MEMS-based two-phase LHP (loop heat pipe) and
CPL (capillary pumped loop) using semiconductor grade silicon and
microlithographic/anisotrophic etching techniques to achieve a planar
configuration. The principal working material is silicon (and compatible
borosilicate glass where necessary), particularly compatible with the
cooling needs for electronic and computer chips and package cooling. The
microloop heat pipes (.mu.LHP.TM.) utilize cutting edge microfabrication
techniques. The device has no pump or moving parts, and is capable of
moving heat at high power densities, using revolutionary coherent porous
silicon (CPS) wicks. The CPS wicks minimize packaging thermal mismatch
stress and improves strength-to-weight ratio. Also burst-through
pressures can be controlled as the diameter of the coherent pores can be
controlled on a sub-micron scale. The two phase planar operation provides
extremely low specific thermal resistance (20-60 W/cm.sup.2). The
operation is dependent upon a unique micropatterened CPS wick which
contains up to millions per square centimeter of stacked uniform
micro-through-capillaries in semiconductor-grade silicon, which serve as
the capillary "engine," as opposed to the stochastic distribution of
pores in the typical heat pipe wick. As with all heat pipes, cooling
occurs by virtue of the extraction of heat by the latent heat of phase
change of the operating fluid into vapor.In the cooling of a laptop
computer processor the device could be attached to the processor during
laptop assembly. Consistent with efforts to miniaturize electronics
components, the current invention can be directly integrated with a
unpackaged chip. For applications requiring larger cooling surface areas,
the planar evaporators can be spread out in a matrix and integrally
connected through properly sized manifold systems.