There is described a process for preparing metal oxide particles which are
substantially free of coarse tail from an oxidizing agent and a vaporous
metal reactant in a flow reactor; comprising, (a) directing a flow of the
metal reactant into a contacting region of the flow reactor; comprising
(a) passing a flow of oxidizing agent through a high temperature zone of
the flow reactor to form a flow of hot oxidizing agent and directing the
flow of the hot oxidizing agent onto the contacting region of the flow
reactor at a flow condition sufficient to form a reaction stream
comprising a flow of hot oxidizing agent, a flow of metal reactant and a
diffusive flow of the hot oxidizing agent and the metal reactant, the
temperature of the hot oxidizing agent being at least sufficient to
initiate oxidation of the metal reactant in the diffusive flow; (c)
passing the reaction stream into a reaction zone of the flow reactor,
while simultaneously introducing a flow of an upper cooling fluid
substantially coaxially with the reaction stream to form a fluid curtain
which surrounds the reaction stream; (d) maintaining the fluid curtain
while the metal oxide particles form within the diffusive flow of the
reaction stream and until at least a major portion of the reaction stream
is cooled to a temperature below the temperature at which metal oxide
particles coalesce; and (e) separating the metal oxide particles from the
reaction stream.