A continuous method for the treatment of a spent aqueous caustic stream
used to scrub a hydrocarbon process stream to remove oxidizable
sulfur-containing compounds includes: a. mixing an oxidizing
hypochlorous acid stream produced from an aqueous brine solution with the
aqueous caustic stream to form a reactive mixed feedstream; b. contacting
the reactive mixed feedstream with at least one catalyst to promote the
oxidation of the sulfur-containing compounds and the neutralization of
the sodium hydroxide; and c. recovering a neutral treated product stream
comprising aqueous sodium sulfate, sodium carbonate and sodium chloride
that is odorless, non-toxic and environmentally acceptable for discharge
into the sea or into a conventional sewage treatment system. Preferably,
the hypochlorous acid is produced by an electrolyzer that also produces a
(1) hydrogen stream that is directed to a PEM fuel cell to generate at
least a portion of the electrical power requirement of the electrolyzer,
and (2) water that is combined with fresh sodium hydroxide from the
electrolyzer to form a fresh caustic stream for use in scrubbing the
hydrocarbon process stream.