Aspects of this disclosure relate to a method of manufacturing wallboard
which includes providing a first layer of facing material, creasing the
first layer facing material intermittently to create a series of creased
portions, providing a gypsum slurry on the first layer of facing material
and providing a second layer of facing material over the gypsum slurry.
Further, creasing the first layer of facing material intermittently can
include intermittently creasing the first layer of facing material in a
substantially linear fashion extending in a first direction of the first
layer of facing material so that the first layer of facing material
exhibits a linear series of creased portions extending in the first
direction of the first layer of facing material and a series of portions
that are not creased extending in the first direction of the first layer
of facing material.