A method of hydrolyzing woody cellulosic material containing lignin and
air pockets involves impregnating the woody cellulosic material a first
alkali having a pH of from 10 to 14 such that the first alkali is in
contact with the lignin within the woody cellulosic material. Thereafter,
the woody cellulosic material is advanced through a gravity pressure
vessel for the acid hydrolysis conversion of cellulosic material to
sugars. In accordance with other methods, ultrasound may be introduced
during impregnation or at the gravity pressure vessel or both.