Methods of manufacturing structural panels for use in manufacturing
aircraft fuselages and other structures are disclosed herein. In one
embodiment, a structural panel configured in accordance with the
invention includes a skin and at least first and second stiffeners. The
first stiffener can have a first flange portion mated to the skin and a
first raised portion projecting away from the skin. The second stiffener
can have a second flange portion mated to the skin and a second raised
portion projecting away from the skin. At least one of the first flange
portion of the first stiffener and the second flange portion of the
second stiffener can extend toward the other of the first flange portion
and the second flange portion to form an at least approximately
continuous support surface to which a frame can be attached.