An aircraft passenger seat configured in accordance with an embodiment of
the invention utilizes composite materials to achieve significant weight
savings relative to conventional seat designs. The seat includes one or
more lightweight composite support legs, a lightweight composite seat
pan, and a lightweight composite seat back structure. The support legs
are coupled to the seat pan, which is in turn coupled to the seat back
structure. The support legs utilize composite frame elements that are
formed as continuous compression molded composite extrusions. The seat
pan includes composite fore and aft cross beams that are also formed as
continuous compression molded composite extrusions. The aft cross beam
includes a rear flange that serves as a flexible "hinge" for the seat
back structure. The seat can leverage producible and relatively
inexpensive composite manufacturing techniques such that the seat can be
economically produced for use as an economy class seat.