Methods for manufacturing fabric-reinforced weatherstrip include
incorporating a fabric application step into a process for making coated
substrates. In one embodiment, a strip of the fabric from a roll of
material may be applied directly onto a coating after it has been applied
in a coat die to a foam profile, while the coating is still in the molten
state. Alternatively, a fabric application plate may be attached to an
upstream side of coating die with a fabric feed channel cut into the
plate. The fabric follows the channel to contact and mate with the foam
profile. The fabric applicator plate may be configured so as to exert
pressure on only the part of the product where the fabric is being
applied. Ultrasonic welding techniques may also be employed.