A method for preparing an interconnect is provided. The method comprises: providing a conductive base sheet including a first face and a second face, the first and second faces are disposed on opposite sides of the base sheet; preparing anode gas flow passages on the first face of the conductive base sheet; preparing cathode gas flow passages on the second face of the conductive base sheet; and selecting anode gas flow passage geometry having a first geometric configuration; and selecting cathode gas flow passage geometry having a second geometric configuration that is different from the first geometric configuration so as to optimize fuel and oxidant gas flow according to system requirements.