A fabrication method for providing a relatively smooth surface associated
with lightning strike protection for composite materials joined with
fasteners recessed below the surface is described. The method includes
coating at least one of a head of the fastener and a preformed dielectric
insert with an adhesive, inserting the preformed dielectric insert into
the recess such that the adhesive engages both contours of the recess and
the preformed dielectric insert, and removing any excess adhesive from
the surface area of the composite material and a top surface of the
insert.