A bilayer porous low dielectric constant (low-k) interconnect structure
and methods of fabricating the same are presented. A preferred embodiment
having an effective dielectric constant of about 2.2 comprises a bottom
deposited dielectric layer and a top deposited dielectric layer in direct
contact with the former. The bottom layer and the top layer have same
atomic compositions, but a higher dielectric constant value k. The bottom
dielectric layer serves as an etch stop layer for the top dielectric
layer, and the top dielectric layer can act as CMP stop layer. One
embodiment of making the structure includes forming a bottom dielectric
layer having a first porogen content and a top dielectric layer having a
higher porogen content. A curing process leaves lower pore density in the
bottom dielectric layer than that left in the top dielectric layer, which
leads to higher dielectric value k in the bottom dielectric layer.