A method for forming cathodes for use in field emission devices using
nanoparticles, such as carbon nanotubes (CNTs), is disclosed. The CNT
layer comprises the electron emitting material on the surface of the
cathode. Using the methods of the present invention, the density of the
deposited CNTs may be modulated by forming emitter islands on the surface
of the cathode. The size and distribution of the CNT emitter islands
serve to optimize the field emission properties of the resulting CNT
layer. In one embodiment, the CNT emitter islands are formed using a
screen-printing deposition method. The present invention may be practiced
without further process steps after deposition which activate or align
the carbon nanotubes for field emission.