The invention provides CVD-based methods for growing single-walled or
multi-walled carbon nanotubes. In the methods of the invention, the
nanotube growth environment is separated from the carbon-containing gas
feed environment using a membrane which is substantially impermeable to
gas flow but permits diffusion of carbon through the membrane. A catalyst
for carbon nanotube growth is located on the growth side of the membrane
while a catalyst for decomposition of carbon-containing gas is located on
the feed side of the membrane. A path for diffusion of carbon through the
membrane is provided between the growth and decomposition catalysts.
Control of the size and shape of the carbon nanotube growth catalyst
enables control over the nanotube structure formed.