One aspect of the invention relates to a method for formulating a
molecular sieve catalyst composition, the method comprising the steps of:
(a) providing a synthesized molecular sieve having been recovered in the
presence of a flocculant; (b) thermally treating the synthesized
molecular sieve at a temperature from about 50.degree. C. to about
250.degree. C. and under other conditions sufficient to form a thermally
treated synthesized molecular sieve having a first LOI less than 26% and
a first micropore surface area; (c) aging the thermally treated
synthesized molecular sieve for at least one year; (d) analyzing the
aged, thermally treated molecular sieve to determine a second micropore
surface area, wherein the second micropore surface area is 3% or less
lower than the first micropore surface area; and (e) combining the aged,
thermally treated synthesized molecular sieve, a binder, and optionally a
matrix material to produce an aged, formulated molecular sieve catalyst
composition.