Spherical and rod-shaped proppants and anti-flowback agents made from
sillimanite minerals possess high strength and high conductivity. The
sillimanite minerals may be selected from the group consisting of
kyanite, sillimanite, and andalusite and may be used alone or in
combination with other materials, such as bauxite, kaolin, meta-kaolin,
pure or technical grade alumina (about 98%-99.9% alumina by weight),
alumina-containing slag, zirconia, silica, iron, alkali elements (such as
calcium, magnesium, and sodium), and virtually any other mineral
containing alumina. The starting material may optionally be milled to
achieve better compacity and crush resistance in the final proppant or
anti-flowback agent. A fracturing fluid may comprise the rods or spheres
alone, or in combination with each other or other proppants or
anti-flowback agents of different shapes.