This invention comprises manufacture of photovoltaic cells by deposition
of thin film photovoltaic junctions on metal foil substrates. The
photovoltaic junctions may be heat treated if appropriate following
deposition in a continuous fashion without deterioration of the metal
support structure. In a separate operation, an interconnection substrate
structure is provided, optionally in a continuous fashion. Multiple
photovoltaic cells are then laminated to the interconnection substrate
structure and conductive joining methods are employed to complete the
array. In this way the interconnection substrate structure can be
uniquely formulated from polymer-based materials employing optimal
processing unique to polymeric materials. Furthermore, the photovoltaic
junction and its metal foil support can be produced in bulk without the
need to use the expensive and intricate material removal operations
currently taught in the art to achieve series interconnections.