A simple and cost effective method of forming a fully silicided (FUSI)
gate of a MOS transistor is disclosed. In one example, the method
comprises forming a nitride hardmask overlying a polysilicon gate,
forming an S/D silicide in source/drain regions of the transistor,
oxidizing a portion of the S/D silicide to form an oxide barrier
overlying the S/D silicide in the source/drain regions, removing the
nitride hardmask from the polysilicon gate, and forming a gate silicide
such as by deposition of a gate silicide metal over the polysilicon gate
and the oxide barrier in the source/drain regions to form a fully
silicided (FUSI) gate in the transistor. Thus, the oxide barrier protects
the source/drain regions from additional silicide formation by the gate
silicide metal formed thereafter. The method may further comprise
selectively removing the oxide barrier in the source/drain regions after
forming the fully silicided (FUSI) gate.