A thermal reactor for use during the abatement of a semiconductor
manufacturing process is provided, including a thermal reaction unit
having: an interior porous wall that defines a central chamber, the
interior porous wall formed from a plurality of stacked porous sections;
at least one gas inlet in fluid communication with the central chamber
and adapted to introduce gaseous waste stream to the central chamber; a
thermal mechanism positioned within the central chamber and adapted to
decompose the gaseous waste stream within the central chamber, thereby
forming reaction products; and a fluid delivery system adapted to provide
a fluid to the central chamber through the interior porous wall at a
sufficient force to reduce deposition of reaction products on an inner
surface of the interior porous wall of the central chamber; wherein at
least one of the porous sections has one or more of: a property that
varies within the porous section; and a property that differs from a
property of at least one other porous section of the interior porous
wall.