A method of determining steering rack rattle propensity of a rack and
pinion steering assembly may comprise: simultaneously recording audio,
and measuring acceleration of a rack, and right and left side tie-rod end
loads; identifying rack rattle events from the audio recording;
determining common characteristics of the measured rack acceleration and
tie-rod end loads during the identified rack rattle events; creating a
rack rattle index level; applying a predetermined force profile to a test
rack and pinion steering assembly; measuring a test acceleration on the
test rack and pinion steering assembly; calculating a test RMS level in a
test frequency range using a test time constant; determining a rack
rattle index value from the calculated test RMS level; and comparing the
rack rattle index value to the rack rattle index level.