A system and a method for creating a focus-exposure model of a lithography
process are disclosed. The system and the method utilize calibration data
along multiple dimensions of parameter variations, in particular within
an exposure-defocus process window space. The system and the method
provide a unified set of model parameter values that result in better
accuracy and robustness of simulations at nominal process conditions, as
well as the ability to predict lithographic performance at any point
continuously throughout a complete process window area without a need for
recalibration at different settings. With a smaller number of
measurements required than the prior-art multiple-model calibration, the
focus-exposure model provides more predictive and more robust model
parameter values that can be used at any location in the process window.