An acoustic system for applying vibratory energy including a horn
connected to an ultrasonic energy source. The horn defines an overall
length and wavelength, and at least a leading section thereof is
comprised of a ceramic material. The leading section has a length of at
least 1/8 the horn wavelength. In one preferred embodiment, an entirety
of the horn is a ceramic material, and is mounted to a separate
component, such as a waveguide, via an interference fit. Regardless, by
utilizing a ceramic material for at least a significant portion of the
horn, the ultrasonic system of the present invention facilitates
long-term operation in extreme environments such as high temperature
and/or corrosive fluid mediums. The present invention is useful for
fabrication of metal matrix composite wires.