Geopolymer composite materials having low coefficient of thermal expansion
are disclosed. The materials are useful in high temperature applications
due to their low coefficient of thermal expansion and high strength. Also
disclosed is a boron modified water glass geopolymer composition that is
compatible with ceramic particulate material such as cordierite and fused
silica. The geopolymer composite may be extruded to form structures such
as honeycomb monoliths, flow filters or used as a plugging or skinning
cement and may be fired at temperatures at or below 1100.degree. C. Both
the structures and the cement have high green and fired strength, a low
coefficient of thermal expansion, and good acid durability. The cost of
manufacturing objects using the material of the present invention is
substantially reduced, in comparison with typically production methods of
cordierite based bodies, due to the substantially shortened firing times.