Methods for producing a magnesium-rare earth intermediate alloy, which
belongs to the technical field of molten salt electrolytic metallurgical
technology. In one embodiment, the method comprises subjecting magnesium
chloride, lanthanum praseodymium cerium chloride and potassium chloride
to an electrolysis, and adding additional lanthanum praseodymium cerium
chloride and magnesium chloride during the electrolysis. In the
electrolysis process, neither metal magnesium nor rare earth metal is
used, only the chlorides of rare earths and magnesium are used and the
rare earth ions and the magnesium ions are co-electrodeposited on the
cathode, so as to obtain the intermediate alloy having a melting point
close to the eutectic temperature of the rare earth and magnesium. The
method has various advantages including but not limited to high
operability, simple process and equipment, stable quality of product by
mass production and easy for commercial scale production.