A vehicle bulb shield with material differences in configuration,
thickness, strength, grade or surface coating in the leg and shield
sections, manufactured from a tailor welded steel strip of different
materials to obtain desired corresponding combinations of features in
each component from each material. A progressive forming process is used
to accommodate the different metal combinations within the tailor welded
steel strip (e.g. material type and/or thickness), and thereby allow new
material property configurations in the bulb shield components. A
material property configured bulb shield design enables consideration of
formability of material in different component sections, the rigidity of
material in different component sections, and cost of different
materials, in a single component design. Since vehicle bulb shields can
be configured with locally different material properties, the improved
tailor welded strip bulb shield with specific material property
configurations in the different bulb shield components can possess higher
rigidity, higher complexity and lower cost.