A method for fabricating a thin film transistor that has a multi-layered
gate structure of large thickness and the transistors formed are
disclosed. In the method, an organic polymeric material layer is
spin-coated to planarize a metal gate that has a second metal material
deposited in a thin layer on the gate. A suitable metal coating material
is molybdenum. A novel planarization process by dry etching is then
carried out utilizing a UV spectrum of Mo in an end point detection method
to remove all the organic polymeric material from a top planar surface of
the metal gate (and the metal coating layer) and then stopping the dry
etching process. A dielectric material layer such as silicon nitride is
then deposited on top of the metal gate and the remaining organic
polymeric material layer to complete the isolation process for the gate.
The present invention novel method of utilizing an additional metal
coating layer on the metal gate therefore allows an easy identification of
the end point in the planarization process wherein an organic polymeric
material layer provides a base for depositing a dielectric material
thereon for insulating the metal gate. Problems normally associated with
the conventional method of insulating a thick metal gate, such as step
coverage and void formation problems are thus eliminated in the present
invention method.