A low profile, compact atomic layer deposition reactor (LP-CAR) has a
low-profile body with a substrate processing region adapted to serve a
single substrate or a planar array of substrates, and a valved load and
unload port for substrate loading and unloading to and from the LP-CAR.
The body has an inlet adapted for injecting a gas or vapor at the first
end, and an exhaust exit adapted for evacuating gas and vapor at the
second end. The LP-CAR has an external height no greater than any
horizontal dimension, and more preferably no more than two-thirds any
horizontal dimension, facilitating a unique system architecture. An
internal processing region is distinguished by having a vertical extent no
greater than one fourth the horizontal extent, facilitating fast gas
switching. In some embodiments one substrate at a time is processed, and
in other embodiments there may be multiple substrates arranged in the
processing region in a planar array. The compact reactor is distinguished
by individual injectors, each of which comprise a charge tube formed
between a charge valve and an injection valve. The charge valve connects
the charge tube to a pressure regulated supply, and the injection valve
opens the charge tube into the compact reactor. Rapidly cycling the valves
injects fixed mass-charges of gas or vapor into the compact reactor.
Multiple such compact reactors are stacked vertically, interfaced into a
vacuum handling region having a Z-axis robot and a load/unload opening.