The present invention consists of a Hewlett-Packard Unix-based server,
client PCs, client RF (radio-frequency) terminals, and various other
peripherals, running warehouse management software developed specifically
for high-volume bakeries. Personnel, which include auditors, parkers,
checkers, shippers and receivers, are equipped with real-time hand-held RF
data terminals. The terminals display information, accept keyed entries,
and scan bar codes on production lines, racks, warehouse and truck
locations, trucks and products. The system has one server and multiple
PC's associated with multiple production lines. The PC's provide
information of product made, batch sequences, expected count, current
count and batch complete. The auditor supplies racks to the production
line and identifies planned racks, marks and places them for movement by
the parkers to the shippers. The auditor receives unplanned racks of
products, scans the bar code and places the unplanned racks in position
for movement to the checkers. The checkers move product from unplanned
production racks to shipping racks, scanning the bar codes of the wheeled
racks and products and entering amounts as prompted by their terminals,
move the completed shipping racks to the truck loading stations, scanning
the bar code of the racks and the shipping position. The shippers scan the
racks in the shipping position, scan the truck ID and, as prompted by
their terminals, roll the racks onto the trucks, position the racks in
predetermined positions as prompted, enter the rack position in the truck
and scan the rack bar code.