A protective shield and a semiconductor processing system including a
protective shield is provided. The shield includes a frame assembly
including a pair of spaced end walls and a pair of side walls extending
between and mounted to the end walls, and a plurality of shield bodies
carried by the frame assembly. Each of the shield bodies includes a base
having a continuous unit frame, a perforated sheet carried by said
continuous frame, a plenum between the base and the perforated sheet, and
a gas delivery device for delivering an inert gas to the plenum at a flow
rate such that the gas diffuses through the perforated sheet. The chemical
vapor deposition system includes a plurality of processing chambers, a
conveyor for transporting substrates through the processing chambers,
buffer modules isolating the processing chambers from the rest of the
process path all enclosed within a muffle, a protective shield mounted in
the processing chambers includes injector shield bodies positioned
adjacent the injector and shunt shield bodies spaced from the injector
shield bodies, an inlet port between the injector shield bodies, and an
outlet port between the shunt shield bodies for the flow of reagents
through the protective shield. The shunt shield bodies each include a
plenum filled with an inert gas and a bottom outlet port coupled to the
plenum for delivering a supply of inert gas below the protective shield to
form buffer barriers on opposite sides of the injection ports. The shield
body captures the perforated sheets and shield bodies such that the sheets
and shield body base can freely expand and contract relative to each other
and the end walls under varying temperature conditions, maintaining the
precise chamber geometry control required for CVD processing. The buffer
modules are connected to a common by-pass exhaust which is independent
from the system. The processing chambers are connected to a common chamber
exhaust plenum which is separate from the by-pass exhaust. Such separate
exhaust paths allow for separate control of each and for the substantially
constant flow of gases within the system.