An enclosure for small power supplies for cellular telephones, laptop
computers and the like is formed in two layers. The first layer is an
inner box constructed of a pair of about 0.8 mm thick PBT shells that
enclose and retain the electronics. The second layer is an overmolding of
about 1.0 mm. thick PVC that surrounds the shells, seals them together,
and forms a strain relief for a cable attached to the electronics. The
two-layer construction allows considerable savings in material and
assembly costs.