The present invention involves a carbon fiber-filled sheet molding compound
and method of manufacturing the same. The invention comprises providing
chopped automotive carbon fibers, a predetermined resin paste, a first
carrier film, and a second carrier film. The method further involves
coating substantially completely one side of one of the first and second
carrier films with the predetermined resin paste to define a coated side,
depositing the chopped automotive carbon fibers onto the coated side, and
covering the deposited carbon fibers with the second carrier film to
define a compactible carbon-filled laminate. The method further includes
compacting the carbon-filled laminate to admix the resin paste with the
carbon fibers between the films, whereby to form the automotive carbon
fiber-filled sheet molding compound.