Solid free-form (SSF) techniques for making medical devices for
implantation and growth of cells from polymers or polymer/inorganic
composites using computer aided design are described. Examples of SFF
methods include stereo-lithography (SLA), selective laser sintering (SLS),
ballistic particle manufacturing (BPM), fusion deposition modeling (FDM),
and three dimensional printing (3DP). The devices can incorporate
inorganic particles to improve the strength of the walls forming the pores
within the matrix and to provide a source of mineral for the regenerating
tissue. The devices can contain tissue adhesion peptides, or can be coated
with materials which reduce tissue adhesion. The macrostructure and
porosity of the device can be manipulated by controlling printing
parameters. Most importantly, these features can be designed and tailored
using computer assisted design (CAD) for individual patients to optimize
therapy.