An on demand vehicle drive system monitors vehicle performance and
operating conditions and controls torque delivery to the vehicle wheels.
The system includes a plurality of speed and position sensors, a transfer
case having primary and secondary output shafts driving primary and
secondary axles and a microcontroller. The sensors include a vehicle speed
sensor, a pair of primary and secondary drive shaft speed sensors, and
brake and driveline status sensors. The transfer case includes a
modulating electromagnetic clutch controlled by the microcontroller which
is incrementally engaged to transfer torque from the primary output shaft
to the secondary output shaft. When the speed of either the front or the
rear drive shafts overruns, i.e., exceeds, the speed of the other drive
shaft by a predetermined value related to the vehicle speed, indicating
that wheel slip is present, clutch current is incrementally increased to
increase clutch engagement and torque transfer to the secondary axle. When
wheel slip is reduced below the predetermined value the current to the
clutch is incrementally reduced. The method of operating such a system is
also described.