A preform resin immersion process (PRIP) for impregnating resin into a
preform for the fabrication of composite structures. The resin contains a
heatactivated catalyst and a thixotropic agent which maintain the
viscosity of the resin at selected low level during the resin immersion
process. The dry preform is placed in an impregnation vessel, and the
resin is held in a resin storage vessel, with both vessels initially held
at vacuum of about 5.0 mm Hg torr to draw off any air or volatiles.
Pressure is introduced into the resin storage vessel, causing the resin to
flow through a line into the impregnation vessel which is still held at
vacuum conditions. When enough resin is in the impregnation vessel to
completely immerse the preform, the flow of resin to this tank is stopped.
Once the resin has completely permeated the preform, the resin is drawn
back into the resin storage vessel, and the saturated preform is raised up
from the impregnation vessel so that the excess resin drips off into
collection means. By carefully controlling the thixotropic nature and the
viscosity of the resin along with the employment of a latent,
heat-activated catalyst, the precisely correct amount of resin remains in
the preform after the drip collection step is finished. The saturated
preform is then conveyed to a conventional tool for final curing at high
temperature and pressure.