A method for making natural oil-based polyols directly from vegetable or
animal oil using a consecutive two-step process involving epoxidation and
hydroxylation is provided. Specifically, this process comprises adding a
peroxyacid to a natural oil wherein said natural oil and said peroxyacid
react to form an epoxidized natural oil and adding said epoxidized natural
oil to a mixture of an alcohol, water, and a fluoboric acid catalyst. The
catalytic amount of fluoboric acid is less than about 0.5% by weight of
the entire reaction mixture, and the amount of water is about 10 to 30% by
weight of the entire mixture. The epoxidized natural oil undergoes
hydroxylation and forms a natural oil-based polyol. The present invention
further includes a method for making natural oil-based polyols from
epoxidized oil by hydroylating the epoxidized oil in the presence of
fluoboric acid, alcohol and water in the amounts discussed above.
The natural oil-based polyols created by this method may be reacted with
isocyanates so as to form polyurethanes, which is another embodiment of
the present invention. Alternatively, fillers such as silica may be
combined with these natural oil-based polyols before they are reacted with
isocyanates to form polyurethanes. In still another embodiment of the
present invention, polyurethanes made from natural oil-based polyols may
be used to form electroinsulating casting resins for use in electrical
applications.