A fabric and tape laying machine operable with: (a) a robot including
programmable control means, (b) a supply roll containing a continuous
strip of composite tape or fabric, and (c) a mold of predetermined
surface shape relative to x, y and z coordinates, including:
a. a chassis mountable to and movable by the robot,
b. a contact roller module mounted on the chassis and spaced apart and
downstream from the supply roll and adapted to receive tape from the
supply roll, the contact roller module being moved along the programmed
path by the chassis,
c. a tape cutting unit carried by the chassis and situated between the
supply roll and the contact roller module, and
d. a suspension system for dynamically energizing the contact roller
module to have its rollers apply a predetermined level of force downward
on the tape during the lay-up process.