A bond is created between a gypsum matrix and titanium or zirconium based
coupling coating applied onto a glass fiber during gypsum board cure. The
commercially available titanium or zirconium based coupling has a generic
formula of the type [RO-}-nTi--[--OXR'Y]4-n or [RO-}-nZr--[--OXR'Y]4-n.
These coupling compositions chemically bond to glass fibers by replacing
the --OH groups present on the glass fibers in aqueous solutions with
Ti--O or Zr--O bonds. In order to bond with calcium ions in hydrated
gypsum crystals, the X functionality is selected to be a phosphate or
pyrophosphato group. The bond between the glass fiber and the titanium or
zirconium based coupling composition is due to the formation of a
monolayer, while the bond between the hydrated gypsum crystal and the
coupling composition is intermittent due the acicular structure of gypsum
crystals. The titanium or zirconium based coupling composition coating on
glass fibers bonded to the gypsum matrix results in load transfer between
the gypsum matrix and the glass fibers, resulting in improved flexure
strength and nail pullout resistance. The Titanate/Zirconate can also be
used as a board mechanical properties enhancing agent without addition of
glass fiber.