A die-casting method and a device for use in the die-casting method are disclosed.
The casting material, which can be liquid metal, semi-solid metal or metal-matrix
composite, in the shot chamber of a die-casting machine is driven to flow with
high shear rate to mix homogeneously by the electromotive force induced with at
least one low-frequency shifting electromagnetic field. The temperature and the
microstructure of the casting material near the shot chamber are further controlled
and perturbed by at least one high-frequency electromagnetic field to minimize
the temperature difference or the growth of dendritic microstructure. To ensure
the efficiency of the electromagnetic fields, the shot chamber is made of non-magnetic
material and its wall thickness is less than three times the penetration depth
of the electromagnetic fields. The shot chamber is surrounded by at least one solenoid
coil, a conducting shield and at least one electric motor stator. The conducting
shield, which only allows the low-frequency electromagnetic field to penetrate,
protects the stator from being overheated by the high-frequency electromagnetic field.