Flip-chip semiconductor assemblies, each including integrated circuit (IC)
dice and an associated substrate, are electrically tested before encapsulation
using an in-line or in situ test socket or probes at a die-attach station. Those
assemblies using "wet" quick-cure epoxies for die attachment may be tested prior
to the epoxy being cured by pressing the integrated circuit (IC) dice against interconnection
points on the substrate for electrical connection, while those assemblies using
"dry" epoxies may be cured prior to testing. In either case, any failures in the
dice or in the interconnections between the dice and the substrates can be easily
fixed, and the need for the use of known-good-die (KGD) rework procedures during
repair is eliminated.