A mask (stencil) having cells (openings) is disposed on a surface of a heater
stage,
and is then filled (printed) with solder paste. Then a substrate is assembled to
the opposite side of the mask. Then the solder paste is reflowed. This may be done
partially inverted. Then the mask is separated from the substrate, either before
or after cooling. Solder balls are thus formed on the substrate, which may be a
semiconductor wafer. A biased chuck urges the substrate into intimate contact with
the mask. A method for printing the mask with solder paste is described. Methods
of forming high aspect ratio solder bumps (including balls and reflowable interconnect
structures) are described.