A vacuum chuck for holding a semiconductor wafer during high pressure, preferably
supercritical, processing comprising: a wafer holding region for holding the wafer;
a vacuum region for applying vacuum to a surface of the wafer, the vacuum region
within the wafer holding region; and a material, preferably sintered material,
applied within the vacuum region, the material configurable to provide a uniform
surface between the surface of the wafer and the wafer holding region, wherein
the material is configured to allow vacuum to flow therethrough. The vacuum region
preferably comprises at least one vacuum groove. Alternatively, the vacuum region
includes at least two vacuum grooves that are concentrically configured on the
wafer holding region. The vacuum groove alternatively comprises a tapered configuration.
Alternatively, a coating material is applied between the wafer surface and the
substantially smooth holding region surface, whereby the coating provides a seal
between the wafer and the holding region.