Implantable defibrillators are implanted into the chests of patients
prone to suffering ventricular fibrillation, a potentially fatal heart condition.
A critical component in these devices is an aluminum electrolytic capacitors, which
stores and delivers one or more life-saving bursts of electric charge to a fibrillating
heart. To reduce the size of these devices, capacitor manufacturers have developed
special aluminum foils, for example core-etched and tunnel-etched aluminum foils.
Unfortunately, core-etched foils don't work well in multiple-anode capacitors,
and tunnel-etched foils are quite brittle and tend to break when making some common
types of capacitors. Accordingly, the inventors devised a new foil structure having
one or more perforations and one or more cavities with a depth less than the foil
thickness. In an exemplary embodiment, each perforation and cavity has a cross-sectional
area, with the perforations having a larger, for example, 2 to 100 times larger,
average cross-sectional area than the cavities. Other embodiments of the invention
include foil assemblies, capacitors, and implantable defibrillators that benefit
from properties of the new foil structure.