The present invention relates to novel patterned embossing and patterned
filling methods. Both methods are simple, reliable and cost effective
ways for manufacturing the segment of signage electrophoretic displays.
The displays prepared by the present invention requires only one
patterned electrode layer. The undesired visible line traces are
eliminated and the manufacture of the present displays does not involve
the costly precision registration step used in the previously known
assembly processes dealing with two patterned electrodes. Moreover, the
electrophoretic fluid is present only in the patterned and switchable
area of the display. This not only significantly reduces the material
cost, but also improves the overall display quality by reducing defects
and non-uniformity.