A plunger machine for molding reinforced polymer compositions is provided.
The plunger machine has particular application in molding polymer that is
reinforced with particles having an aspect ratio that is greater than
1:1. The plunger machine includes a barrel housing with a smooth walled
barrel with longitudinal fins projecting inwardly towards the center of
the bore that defines a main melt chamber. A plunger housing, having a
plunger bore, defines an initial melt chamber and is in communication
with the main melt chamber. A plunger resides in the plunger bore and is
reciprocatable therein. The barrel bore is continuously inwardly tapered
and cooperates with the longitudinal fins to provide a shortened melt
period and a smooth transition and alignment of reinforcing members
within the polymer mixture during the melt process. The smooth bore and
cooperating fins ensure substantial alignment of the reinforcement
members with the longitudinal axis of the bore in the direction of the
composition flow to avoid excessive breakage of the reinforcing particles
and prepare the polymer mixture for extrusion into a mold assembly.