A novel filler treatment comprising the preparation of swollen
starch-latex compositions, prepared in the presence or absence of
co-additives, and the addition of the said composition to a filler
suspension, has been developed. Use of the treated filler during
papermaking improves filler retention and produces filled papers where
addition of the filler has only a minimal negative effect on strength
properties. The swollen starch-latex compositions can be prepared in a
batch or jet cooker, or by mixing with hot water under controlled
conditions (i.e., temperature, pH, mixing, mixing time) in order to make
the starch granules swell sufficiently to improve their properties as a
filler additive but avoiding excess swelling leading to their rupture.
The swollen starch-latex composition is then rapidly mixed with the
filler slurry, preferably in a static mixer, and added to the papermaking
furnish at a point prior to the headbox of the paper machine. The
starch-latex composition can be used with wood-free or wood-containing
furnishes. The treated filler is easily retained in the web during
papermaking, improves drainage, and gives sheets having good formation.
Sheets made with the treated fillers have higher bonding and tensile
strengths than sheets produced using filler treated with either swollen
starch alone or latex alone. Retention and drainage are further improved
when conventional retention aid chemicals are added to the furnish
containing the treated filler. The use of swollen starch-latex
compositions could allow the papermaker to increase the filler content of
the paper without sacrificing dry strength properties or increasing the
amount, and hence the cost, of the retention aid added. The combination
of swollen starch and latex could be used as furnish additives in the
manufacture of both filled grades and grades that contain no filler such
as sack papers and paperboard products.