A method and system are provided for a trackless autonomous crawling
all-position arc welding robot with wheels and permanent magnet
caterpillar belts. A sensor detects a welding seam position and transmits
the position to a tracking controller. The tracking controller sends
instructions to a welding torch which may be moved in generally
horizontal and vertical directions based upon the instructions.
Additionally, a crawler drive controller receives the welding seam
position and sends a control signal to an AC servomotor drive that
positions the crawler based on the control signal.